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| الاسم التجاري: | WONDERY |
| رقم النموذج: | WDL-RJL-1000 |
| مو: | 1Set |
| السعر: | TO BE NEGOTIATED |
| موعد التسليم: | 60 يوم عمل |
| شروط الدفع: | L/C ، D/P ، T/T ، Western Union |
Advanced Aluminum Alloy Continuous Melting & Holding Furnace – Model WDL-RJL-1000
Efficient, Automated, and Eco-Friendly Industrial Melting Solution
The WDL-RJL-1000 Continuous Melting and Holding Furnace integrates high-efficiency melting and precision holding into a single automated system. Designed for industrial applications, it delivers exceptional energy efficiency, low operating costs, and superior molten aluminum quality. Ideal for foundries, recycling facilities, and die-casting operations, this furnace combines advanced combustion technology with robust construction to maximize productivity and minimize environmental impact .
| Parameter | Specification |
| Holding Capacity | 3000 kg |
| Melting Capacity | 1000 kg/hour (continuous operation) |
| Melting Temperature | 720–760°C |
| Temperature Control | ±10°C |
| Fuel Type | Natural Gas (8600 Kcal/Nm³) |
| Energy Consumption | 52–65 Nm³/ton (varies by material) |
| Power Supply | 380V, 50Hz, 13.5kW |
| Aluminum Liquid Control | ±5°C (holding chamber) |
| Burner Type | Long-flame (melting) + Flat-flame (holding) |
Dual-Chamber Design
Melting Chamber: Features a shallow, wide molten pool for rapid heat transfer and reduced oxidation.
Holding Chamber: Maintains stable temperature (±5°C) for consistent molten aluminum quality
Advanced Refractory Lining
Constructed with special non-stick, high-strength castable refractory material, ensuring crack resistance, easy slag cleaning, and a 5+ year service life .
Precision Combustion System
Utilizes proportional flame-regulated burners for optimal air-fuel ratio and high thermal efficiency.
Low nitrogen oxide (NOx) emissions comply with environmental standards .
Fully Automated Operation
Siemens PLC + HMI Touchscreen for intuitive control, auto oven baking programs, and real-time monitoring of aluminum liquid levels and temperatures .
Safety Interlocks: UV flame detection, pressure monitoring, and emergency leak alerts .
Pneumatic Feeding & Slag Removal
Supports continuous rolling feeding of scraps and ingots (max size: 1000×650mm).
Easy slag removal via dedicated ports, reducing downtime .
Energy Efficiency
Heat Recovery System: Preheats incoming materials using exhaust gases, reducing fuel consumption by up to 30% compared to electric furnaces .
Die-Casting & Foundries: Continuous supply of high-quality molten aluminum.
Recycling Operations: Efficient melting of scrap aluminum and ingots.
Automotive & Aerospace: Precision melting for high-performance alloys.
Cost Savings: 30% lower operating costs than electric furnaces .
Environmental Compliance: Clean combustion with minimal emissions .
Durability: 5-year refractory life and minimal maintenance requirements .
Automation: Reduces labor intensity and human error .
Dust collection systems
Automated feeding carts
Operating platforms
Customized refractory designs
Aluminum melting furnace, Continuous melting holding furnace, Natural gas aluminum furnace, Industrial melting solution, High-efficiency aluminum furnace, Low energy consumption melting, Automated aluminum melting, Aluminum recycling furnace, Foundry equipment, Die-casting melting furnace, Eco-friendly aluminum melting, Siemens PLC controlled furnace, Rapid aluminum melting, Aluminum slag removal, Molten aluminum temperature control.
The WDL-RJL-1000 represents the pinnacle of modern aluminum melting technology, combining energy efficiency, automation, and reliability to meet the demands of high-volume industrial operations. With its advanced safety features and minimal environmental impact, it is the ideal solution for forward-thinking manufacturers aiming to enhance productivity while reducing costs.
For detailed technical manuals or custom configurations, contact our engineering team today!
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