Fully Automatic 30KG Copper Ingot Casting Machine High Efficiency  99% Demolding Rate

Meta Description: Discover our fully automatic copper ingot casting machine for producing premium 30kg copper ingots. Achieve high-efficiency, 24/7 production with a 99% demolding rate. Request a quote today!

Upgrade your copper production line with the Model WDL-ZDX Fully Automatic Copper Ingot Casting Machine, the industry's premier solution for high-volume manufacturing of standardized 30kg copper ingots. Engineered for continuous casting operations, our ingot production line delivers unparalleled efficiency, remarkable consistency, and a demonstrable return on investment for smelting plants, copper refineries, and metal recycling facilities.

Our automated casting system eliminates manual bottlenecks, drastically reduces labor intensity, and ensures a superior ingot quality with uniform weight and shape. Experience a transformative increase in productivity with a system designed for 24-hour continuous production.

Key Features & Benefits of Our Ingot Casting System

• High Demolding Rate: Our proprietary mechanical demolding system ensures a consistent and reliable demolding rate exceeding 99%, minimizing downtime and maximizing output.

• Precision Pouring Technology: The integrated 8-outlet copper distributor guarantees a smooth, laminar flow of molten metal, significantly reducing oxidation and vortex formation for a superior ingot surface finish.

• Energy-Efficient Operation: Achieve significant cost savings with a low 3.0 KW drive motor and a variable frequency drive (VFD) that allows for precise speed control and optimized power consumption.

• Unmatched Durability: Built for longevity with QT450 ductile iron ingot molds and a heavy-duty manganese steel chain with a 200mm pitch, ensuring a long service life under extreme thermal and mechanical stress.

• Plug-and-Play Automation: The PLC control system, equipped with premium components (Siemens, Schneider, Omron), allows for simple operation, frequency conversion speed regulation, and minimal maintenance requirements.

Technical Specifications: WDL-ZDX Copper Ingot Casting Line

The Automated Copper Ingot Casting Process

Our chain-type ingot casting machine streamlines production into a seamless, automated workflow:

1. Pre-Heating & Pouring: Molds are pre-heated to >60°C. Molten copper is fed into the rotating distributor, which synchronizes with the chain speed for precise pouring.

2. Controlled Solidification: Ingots move through a dedicated spray cooling chamber for uniform and controlled cooling, ensuring optimal metallurgical properties.

3. Automated Release: The hardened 30kg copper ingots are automatically ejected via a mechanical hammer demolding mechanism.

4. Continuous Cycle: The empty molds are cleaned, coated (via an automatic oiler), and return to the pouring station for the next cycle, enabling non-stop production.

Why Choose Our Industrial Casting Equipment?

We provide more than just machinery; we deliver a complete foundry equipment solution. The WDL-ZDX is designed for low operating costs, environmentally friendly operation with minimal steam, and is manufactured in compliance with international industrial standards. It is the ideal copper processing machinery for businesses looking to scale production, improve ingot quality, and enhance operational safety.